Benchmade 940 Osborne Review: Is The “Quintessential EDC” Still King?
In the world of everyday carry (EDC) knives, few models reach “grail” status. Even fewer hold that title for over two decades. The Benchmade 940 Osborne is one of those rare exceptions. Designed by the late Warren Osborne, this knife is often cited as the “measuring stick” by which all other EDC folders are judged.
But the knife market has changed drastically since the 940 was introduced. We now have super-steels like MagnaCut, ball-bearing pivot systems, and ultra-lightweight composites. Does a design from the early 2000s still hold up against modern competitors? In this in-depth review, we put the classic green aluminum 940 through its paces to see if it still deserves a spot in your pocket.
Own a piece of knife history. The 940 is slim, tough, and built to last a lifetime.
Check Price on AmazonTechnical Specifications
Before analyzing performance, let’s look at the dimensions. The magic of the 940 lies in its blade-to-handle ratio—it packs a substantial blade into a surprisingly slim handle.
| Blade Length | 3.40 inches (8.64 cm) |
|---|---|
| Blade Thickness | 0.115 inches (2.92 mm) |
| Open Length | 7.87 inches (19.99 cm) |
| Closed Length | 4.47 inches (11.35 cm) |
| Weight | 2.90 ounces (82.21 g) |
| Handle Material | 6061-T6 Aluminum (Green Anodized) |
| Blade Steel | CPM-S30V Premium Stainless |
| Lock Mechanism | AXIS Lock |
Reverse Tanto: The Blade Design
The most defining feature of the Benchmade 940 is its blade shape: the Reverse Tanto. Unlike a traditional drop point or clip point, the reverse tanto carries the spine’s full thickness almost all the way to the tip before angling down sharply.
Why does this matter? It creates an incredibly strong tip. If you are familiar with the different types of knives and their uses, you know that broken tips are a common failure point in EDC knives. The 940 solves this. You can dig into wood or pierce tough materials without fear of snapping the point.
Despite the thick spine, the blade features a flat grind that thins out nicely behind the edge. It isn’t a laser slicer like a kitchen paring knife, but it is a robust worker that won’t let you down.
CPM-S30V Steel Performance
The standard 940 comes with CPM-S30V steel. For a long time, this was the industry standard for premium knives. It offers a balanced trifecta of edge retention, corrosion resistance, and toughness.
Some enthusiasts argue that for the price (often over $200), Benchmade should upgrade this to S90V or M4. While valid, S30V is still an excellent steel for general users. It resists rust well, which is crucial if you carry your knife in humid environments. It is important to note the difference between this and simpler steels—read our guide on stainless steel vs. carbon steel to understand why S30V is a preferred “set it and forget it” option for many.
Sharpening Note: S30V can be stubborn to sharpen if you let it get completely dull. We recommend maintaining the edge regularly rather than waiting for it to fail. Understanding the difference between a sharpening stone and honing steel will help you keep this blade hair-popping sharp for years.
The Reverse Tanto tip is legendary for its strength. Never worry about a broken tip again.
Check Price on AmazonHandle & Ergonomics: The “Chalky” Aluminum
The classic 940 features 6061-T6 Aluminum scales anodized in a matte forest green. This is paired with a purple titanium backspacer that adds a subtle, classy pop of color.
Durability
Aluminum is tough. Unlike plastic handles, these will not flex. You can drop the knife on concrete, and while the aluminum might dent or scratch (adding “character”), it won’t crack. Over years of use, the green anodization will wear on the edges, revealing the silver aluminum beneath—a look many collectors love.
Texture
The texture is often described as “chalky” or dry. It provides decent grip without tearing up your pockets like rough G10 does. However, in wet/bloody conditions, aluminum can be slippery. The ergonomic shape, however, is slender and neutral, fitting almost any hand size comfortably.
The Action: AXIS Lock Reliability
The 940 utilizes Benchmade’s famous AXIS Lock. This mechanism uses a spring-loaded bar that slides back and forth in a slot cut into both liners. It engages a ramp on the blade tang.
The benefits are undeniable:
- Ambidextrous: Works perfectly for lefties and righties.
- Safety: Your fingers never cross the blade path when closing it.
- Fidget Factor: Once broken in, the blade drops shut freely.
While the AXIS lock relies on “Omega Springs” which have a reputation for occasionally breaking, Benchmade’s warranty service will replace them for free. For most users, the lock provides years of trouble-free operation.
Pocket Profile & Clip
This is where the 940 truly shines. Despite having a 3.4-inch blade, the knife disappears in the pocket. The closed width is very narrow, leaving plenty of room for your hand to reach past the knife to grab your keys or wallet.
The standard clip is a “painted split arrow” clip. It is functional but not deep-carry. Many users choose to call Benchmade and request a deep-carry clip (often sent for free or a nominal fee), which allows the knife to sit lower and more discreetly.
940 Osborne vs. The Competition
Benchmade 940 vs. Benchmade Bugout
This is the most common debate. The Benchmade Bugout is significantly lighter (1.85 oz vs 2.90 oz) and thinner behind the edge, making it a better pure slicer. However, the 940 feels much more substantial and durable. If you want a knife you can abuse, get the 940. If weight is your only concern, get the Bugout.
Benchmade 940 vs. Spyderco Paramilitary 2
The PM2 is the other titan of the EDC world. The PM2 has better ergonomics for prolonged cutting and a slice-ier full flat grind. However, the PM2 is very wide in the pocket (a “pocket hog”). The 940 carries much better in jeans or slacks.
Pros & Cons Summary
The Pros
- Ideally balanced blade-to-handle ratio.
- Reverse tanto tip is incredibly strong.
- Slim profile disappears in the pocket.
- AXIS lock makes it fully ambidextrous.
- Lifetime warranty (LifeSharp service).
The Cons
- Price has increased significantly ($200+).
- Standard clip is not deep-carry.
- Blade is thicker behind the edge than modern slicers.
- Omega springs can be a failure point.
Frequently Asked Questions
Is the Benchmade 940 worth the money in 2025?
Despite the price hikes, yes. The build quality, warranty, and timeless design make it a “buy once, cry once” tool. It holds its resale value incredibly well compared to budget brands.
What is the difference between the 940, 940-1, and 940-2?
The standard 940 has aluminum handles and S30V steel. The 940-1 features Carbon Fiber handles and premium S90V steel (lighter and holds an edge longer). The 940-2 uses G10 handles and S30V steel (slightly grippier and cheaper than the aluminum).
Does the Benchmade 940 arrive sharp?
Generally, yes. Benchmade finishes their edges on a belt grinder. While it will shave hair out of the box, connoisseurs may want to refine the edge on a strop for maximum performance.
Can I use the 940 for self-defense?
While any sharp object can be used for defense, the 940 is designed as a utility tool. The handle is slender and lacks a large guard, meaning your hand could slide onto the blade during high-impact thrusts. It is better suited for boxes than bad guys.
How do I center the blade on my 940?
Blade centering can be adjusted by tightening the pivot screw. If that doesn’t work, loosening the body screws, flexing the handle slightly, and re-tightening often aligns the blade perfectly.
Is the 940 legal to carry?
With a blade length of 3.4 inches, it is legal in most US states. However, it is a locking knife, which makes it illegal to carry in places like the UK without “good reason.” Always check your local jurisdiction.
Will the aluminum handle scratch?
Yes, over time. The anodization is durable, but keys and coins in your pocket will eventually create wear marks. Most owners consider this “patina” that tells the story of the knife’s use.
Does Benchmade offer free sharpening?
Yes. The LifeSharp service allows you to send your knife to Benchmade factory. They will disassemble, clean, tune, and sharpen it to a factory edge for free—you only pay for shipping.
Final Verdict
The Benchmade 940 Osborne is not the newest knife on the block. It doesn’t have the trendiest steel or bearings. But it remains a masterpiece of design efficiency. It offers a full-size blade in a package that carries like a pen.
If you need one knife to last you the next 20 years—through camping trips, office work, and home renovations—the 940 is arguably the best investment you can make. It is the quintessential EDC for a reason.
